Pharmaceutical Tray Dryer

Use Of Product / Advantages

Uniform Drying: Pharma tray dryers provide uniform drying of materials placed on the trays. This ensures consistency in the final product, which is crucial in pharmaceutical manufacturing to meet quality standards.

Temperature Control: These dryers allow precise control over temperature settings. Maintaining specific temperatures is vital for the drying process of pharmaceutical products, as it can affect the product's stability and quality.

Gentle Drying: The design of tray dryers allows for gentle drying, which is particularly important for heat-sensitive pharmaceutical products. The gentle drying process helps maintain the integrity of the active ingredients and prevents degradation.

Versatility: Pharma tray dryers are versatile and can be used for drying a wide range of pharmaceutical materials, including powders, granules, herbs, and extracts. This flexibility makes them suitable for various applications in the pharmaceutical industry.

Batch Processing: Tray dryers typically operate in batch mode, allowing pharmaceutical manufacturers to control the drying process for a specific quantity of material. This batch processing is advantageous for small-scale production and research and development activities.

Ease of Loading and Unloading: The trays in these dryers are designed for easy loading and unloading of materials. This facilitates efficient handling of pharmaceutical products during the drying process.

Hygienic Design: Many pharma tray dryers are constructed with materials that meet pharmaceutical industry hygiene standards. This ensures that the drying process maintains the cleanliness required for pharmaceutical products.

Reduced Contamination: The closed design of tray dryers helps minimize the risk of contamination from external sources during the drying process. This is crucial for pharmaceutical products where purity is of utmost importance.

Energy Efficiency: Modern tray dryers are designed with energy-efficient features, helping to reduce operational costs. These features may include insulation, precise temperature control, and efficient heat transfer mechanisms.

Compliance with Regulations: Pharma tray dryers are designed and manufactured to comply with regulatory requirements in the pharmaceutical industry, ensuring that the drying process meets the necessary standards for product quality and safety.

Applications

Tray Dryers are ideally suitable for drying chilies, spices, potato chips, onions, fish, garlic, grapes, cashew nuts, pistachio nuts , makhana, areca nut , coconut, roots , walnuts ,Fig , Ginger, Spice, etc. It is also for used for drying pharmaceuticals, chemicals, powders, granules, plastic granules etc. Heating is either by electric or steam or both combined. Various models are listed in this leaflet to suit customer requirements. Custom built models can be quoted on request.

Features

Chamber: Drying Chamber:The main chamber where the pharmaceutical products are placed for drying. It is constructed to meet hygienic standards and often made from materials that are easy to clean and sanitize.

Trays: Trays are used to hold the pharmaceutical products within the drying chamber. They are arranged to allow proper airflow and uniform drying of the materials.

Air Circulation System: A fan or blower system circulates air within the drying chamber. The air circulation is essential for maintaining consistent drying conditions and preventing moisture buildup.

Heating System: The heating system generates the warm air needed for the drying process. Depending on the design, heating may be accomplished through electric heaters, steam coils, or other methods.

Control Panel: The control panel houses instruments and controls for monitoring and adjusting the drying parameters. It includes features like temperature controllers, timers, and settings for precise regulation.

Exhaust System: An exhaust system is in place to remove moisture or water vapor generated during the drying process. This helps maintain the desired conditions within the drying chamber.

Temperature and Humidity Sensors: Sensors placed within the drying chamber monitor temperature and humidity levels. This data is used to provide feedback to the control system for accurate regulation.

Pharmaceutical-Grade Construction: All components in contact with the pharmaceutical products are made from materials that comply with pharmaceutical-grade standards. This ensures the prevention of contamination and adherence to industry regulations.

GMP (Good Manufacturing Practice) Compliance: Pharma tray dryers are designed to comply with GMP guidelines, ensuring that the equipment is suitable for pharmaceutical manufacturing and meets the required hygiene and safety standards.

Safety Features: Pharmaceutical tray dryers incorporate various safety features to comply with GMP standards. These may include over-temperature protection, emergency stop buttons, and alarms.

Safety Features: Pharmaceutical tray dryers incorporate various safety features to comply with GMP standards. These may include over-temperature protection, emergency stop buttons, and alarms

Variable Speed Control (For Some Dryers): Some Pharma Tray Dryer offer variable speed control to adjust the drying process based on the specific requirements of the material being processed.

Technical Specifications

Loading capacity	10-12 Trays	20-24 Trays	25 Trays	48-50 Trays	96-100 Trays	192-200 Trays
No of Doors	One	One	One	One	Two	Two
No of Blowers	Two	Two	Two	Two	Two	Four
No of motors / H.P.3 Phase 415 Volts .	2/ 0.5 H.P.single phase 240 volt 1400 rpm	2 / 0.5 H.P.single phase 240 volts 240 rpm	2 / 0.5 H.P.single phase 240 volts 240 rpm	2/1 H.P.Three phase 415 volts 1400 rpm	2/1 H.P.Three phase 415 volts 1400 rpm	2 / 2 H.P.eachThree phase 415 volts 1400 rpm
Electrical Heating Load for 100 ° C / 200 ° C / 300 ° C	3kw	6kw	8kw	12kw	24kw	36kw
Insulation in mm100 ° C / 200 ° C / 300 ° C	50	50	50	75	75	75
No of Trolleys	Rack System	Rack System	Rack System	One	Two	Four
Tray Size	32x16x1.5 Inch	32x16x1.5 Inch	32x16x1.5 Inch	32x16x1.5 Inch	32x16x1.5 Inch	32x16x1.5 Inch
Trolley Dimension	Fixed Racks	Fixed Racks	Fixed Racks	Movable Trolley	Movable Trolley	Movable Trolley

Intas Pharmaceuticals

I recently purchased a Ujjwala Industries Tray Dryer Machine and I am very pleased with my purchase. The machine is well-constructed and easy to use. It is designed to quickly and efficiently dry a variety of items such as fruits, vegetables, and herbs. The temperature settings are adjustable and the machine is equipped with a timer.

Rashtriya metal industries ltd

Best Vendor i have ever got till date. He is very genuine, honest person, gives me delivery on time also he is continuously taking my follow-up post delivery whether I have any problem. The quality of the product is , this person provides service, quality and reasonable price all the three things.

SARVESHWAR HERBALS LLP

I have good experience of work with these company. The product has very good quality. The quality of the product is , this person provides service, quality and reasonable price all the three things.

COCOFIT PVT.LTD

He is the best person to purchase the dryer in all over India, he is taking my follow-up even after the delivery of the product whether I have any problem. he has provided the product on time also with reasonable price he is very genuine and honest The quality of the product is , this person provides service, quality and reasonable price all the three things.